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Increasing 30% Service Life 65Mn Steel Wire Cloths for Sand and Gravel
Woven wire cloth is the most common type of screening media used in aggregate processing and mining applications due to its features of high open area, high weave precision and high cost-performance ratio.
Aperture tolerance only ±3% is far superior to the industry standards in domestic and global markets, which can lead to high-precision screening and guaranteeing the percentage of material qualification. The high quality materials can yield a higher profit for manufacturers.
Square opening wire cloth is a most commonly used screening media by reason of its highly precise mesh apertures. Mamba’s woven wire screen is offered with the most precision mesh aperture within the global industry. Our square wire mesh features an aperture deviation of only ±3%, which is far superior to international standards of DIN47833 (Europe) and ASTM 2016-15 (North America).
Mamba Woven Product Line
Cost efficiency and throughput performance have made woven wire the preferred screening material for a majority of processors. Mamba wire cloth products are used for classifying materials including crushed stone, sand and gravel, metallic ores,coal, grains and other foodstuffs. Wire cloth is even used for industrial and architectural applications.
Woven wire capabilities: square and slotted openings manufactured in double crimp, loc-crimp, flat-top, tri-loc, TwinWire, CleanScreens and more. Opening range from 0.36” – 8.00” with wire diameters from 0.047”- 1.00” diameter rod. Many wire alloys offered: primarily – High Carbon, Tufflex™ and various stainless steels.
Quality Wire Cloth Begins With Certified Materials
Every Mamba product begins with the highest quality wire. We buy the best wire from selected ISO9001:2015 vendors for stainless steel, Tufflex, high carbon and oil tempered wire. Every vendor must provide a quality certification along with their materials consistent with the latest ISO-9001:2015 and ASTM standards so we know exactly what’s
going into each Unified wire cloth product.
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Mainly Material:highly abrasion-resistant spring steel wire or stainless spring steel wire.
Carbon Steel Wire Parameter:
No | Grade | Chemical Composition | ||
C | Si | Mn | ||
1 | 45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 |
2 | 50 | 0.47-0.55 | ||
3 | 55 | 0.52-0.60 | ||
4 | 60 | 0.57-0.65 | ||
5 | 65 | 0.62-0.70 | ||
6 | 70 | 0.67-0.75 | ||
7 | 65Mn | 0.62-0.70 | 0.90-1.20 | |
8 | 72A | 0.70-0.75 | 0.15-0.35 | 0.30-0.60 |
Stainless Steel Wire Paramter:
No | Grade | Chemical Composition | |||
C | Ni | Mn | Cr | ||
1 | 304 | ≤0.08 | 8.0-11.0 | ≤2 | 18.0-20.0 |
2 | 321 | ≤0.08 | 9.0-12.0 | ≤2 | 17.0-19.0 |
3 | 316 | ≤0.08 | 10.0-14.0 | ≤2 | 16.0-18.5 |
4 | 2205 | ≤0.03 | 4.5-6.5 | 2.5-3.5 | 21.0-24.0 |
5 | 2507 | ≤0.03 | 6-8 | ≤1.2 | 24-26 |
High Carbon Steel Alloys
High tensile crimping quality spring steel wire
The Tufflex™ Difference
The Strong and Durable Alternative Wire ... Tufflex wire is an alternative to high carbon and oil tempered wire. Finer grain structure and higher tensile strength offer greater consistency and flexibility throughout the screen,
offering both impact and abrasive resistance.
High Carbon
Abrasion-resistant, hard drawn, high carbon wire that can withstand repeated impact from heavy objects. Recommened for use when material to be screened is heavy and bulky, but moderately abrasive. High carbon wire has the least expensive initial cost.
Stainless Steel
Abrasion and corrosion-resistant, high tensile, hard drawn wire.
S304 Stainless
Standard alloy = 18% chrome / 8% nickel for excellent corrosion resistance.
S316 Stainless
Molybdenum is added to the basic 18% / 8% alloy for increased resistance to chemical corrosion.
S430 Stainless
Chromium alloy with no nickel for higher resistance to chemicals, atmospheric corrosion and oxidation. Handles temperatures up to 1,600 F.
Weave Styles:
Hook Types:
Selecting the right screening media
Mamba Screen is your total screening solutions company. That means no
matter what material you process, from sand to metallic ores, we have the right screen media and wear parts for your operation. Mamba’s experienced sales and engineering staff will help you select the product that best fits your applications.
Wire Cloth
1. More throughput and production
2.Readily available
3.Less upfront cost, compared to other options
4.More adaptable design options
5.Up to 10 foot wide widths and variable length options
Polyurethane
1.Extreme wear life, especially good for wet applications
2.Lower maintenance and fewer changeouts for more cost efficient production
3.Square or slotted openings
4.Modular or tension mats
5.Superior design optimizes open area
Rubber
1.Scalping applications and coarse dry screening
2.Crushed or natural, impact resistance and extended wear life in dry screening applications
3.High impact resistance
4.Low maintenance
5. Rubber vulcanized with steel plate recommended for heavy weight and high impact applications